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24x48x16 Prop/Display

Mr. Ugly

Past President
Here's a tank that I've been working on. It's to be a combination prop and display. For now, it's been swapped in place of my 40g prop tank which had run out of room. Got it up and running at 4am this morning.

This started out as a used 24x48x20 Tru Vu. I cut it down to 16" tall and eurobraced with 1/2" acrylic. I ran a round over bit around the inside and outside of the top to take off the sharp edge like how Tru Vu does on their prop tanks.

There were some decent scratches on the tank, and I tried polishing acrylic for the first time. Wasn't all that hard to do, and I was surprised by the results. I wet sanded with 2000, then 2500, and followed up with Novus 3, then Novus 2.

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I took a quick and dirty approach to the mods because I wanted to get something running fast. If I were to do a real showpiece, I should have taken about 3 times longer to route all the glue surfaces and do a better polish job.
 
wow.. great work! :D

looking forward to seeing it running in person ;D, as well as how the scratch removal did.. i've been thinking about doing some scratch removal for my acyrlic tank..
 
Chris,

I just used a skilsaw with a teflon coated carbide tipped 40t blade. Makes nice smooth cuts.

I did the cut free hand, but I have a lot of practice. It can help to use a guide.

The nicest way would be to rough cut, then do a cleanup pass with a router and guide. Use a carbide side cutter in conventional milling direction rather than climb milling. Use an air hose or vacuum to clear the chips if you are a perfectionist :D Then that joint will be all ready for gluing.

On this tank, I actually didn't glue the tops pieces on top, but I inset them to the inside of the top, then flush trimmed the saw cut edges. The joints are in tension, rather than shear, but I figured they would be okay with all the surface area from the 1/2 inch acrylic eurobraces.
 
[quote author=sfsuphysics link=topic=2051.msg20417#msg20417 date=1179931379]
so what's the coffee filter for on the left side?

[/quote]

Ahhh....that's exactly what I was going to post. Mike beat me to the punch.

So what is the coffee filter for?
 
The rack on the left side will be coming out. Didn't have time to rearrange that stuff yet.

The coffee filter contains a bunch of rubble left over from slicing rocks for frag mounts. I have some stressed out loose yumas in there recovering and hopefully attaching.

I'm going to do another coffee filter for micromussa frags. That way, I can kill the return pump and target feed the micros without having their food blow all over the tank.

I use to have deli containers for miscellaneous zoas and mushrooms, but they don't allow good circulation, and they collect lots of crap.
 
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