We would like to thank all of our sponsors, including:

Drilling Acrylic Tank for Bulkhead

15 replies [Last post]
georgec
User offline. Last seen 16 weeks 5 hours ago. Offline
Joined: Oct 30 2006
Posts: 187
Groups:

I need to drill two holes in my 29G (full) acrylic tank to put in an overflow and return.

I purchased one of the glass-holes nano overflow kits. However, I realized I should have checked regarding drilling the hole for the bulkhead. It came with a diamond hole saw for cutting glass - can I use this on my acrylic tank or is it just going to melt and gum up while I'm trying to drill?

Also, this is an existing/full tank.... so, I'm planning on draining about 1/3 of the water out to drill the hole. Not sure if anyone has experience with this that could provide some pointers.

Thanks!
George

Mr. Ugly
Mr. Ugly's picture
User offline. Last seen 20 hours 30 min ago. Offline
Joined: Nov 6 2005
Posts: 8375
Groups:
Past President, 2012 BAR Member

Just use a regular hole saw like for drilling wood. You need to clear out the chips.

The diamond one will gum up.

Bay Area Reefers Geekifying Everything - Gomer
Yes, you are doing something stupid and people here are trying to help you. - also Gomer

xcaret
xcaret's picture
User offline. Last seen 18 weeks 4 days ago. Offline
Joined: Feb 21 2008
Posts: 2630
Groups:
2012 BAR Member

If you need a hole saw LMK, I'm in San Francisco.
Have a piece of wood on the opposite side of the drill (drill from the outside), keep pressing on it or if you have a way to clamp it that will prevent acrylic to go into the tank.

D Mario

georgec
User offline. Last seen 16 weeks 5 hours ago. Offline
Joined: Oct 30 2006
Posts: 187
Groups:

Thanks Mario.

Where in SF are you? I'm in the Marina. If you're close I might take you up on the offer, but otherwise I'll probably just buy the hole saws I need.

I need a 1-3/4" and 1-1/8" (for 1" and 1/2" bulkheads)

GC

xcaret
xcaret's picture
User offline. Last seen 18 weeks 4 days ago. Offline
Joined: Feb 21 2008
Posts: 2630
Groups:
2012 BAR Member

I live by St. Luke's Hospital LMK

D Mario

ModernReefKeeper
ModernReefKeeper's picture
User offline. Last seen 3 weeks 1 day ago. Offline
Joined: Sep 16 2008
Posts: 175
Groups:

your gonna be able to drill from th outside, on a full tank? is it against the wall?

its gonna get messy if you drill from inside, but it can be done.
note:
some of the shavings will float (easy to catch/remove)
and some will sink difficult to remove.

what ive done is duct tape the long edge of a huge towel along the back glass, and up on the sides of where your drilling, and let it "float" on the top of the water..
hold up the side of the towel toward the front of the tank (a helper or two needed)
then drill... most if not all will make it in to the towel.

good luck!

Wil

GreshamH
User offline. Last seen 12 weeks 2 days ago. Offline
Joined: Apr 25 2005
Posts: 12321
Groups:

go slow and don't let it heat up.

georgec
User offline. Last seen 16 weeks 5 hours ago. Offline
Joined: Oct 30 2006
Posts: 187
Groups:

It's against the wall, but only a 29G. It's sitting on felt pads on a hardwood floor and slides out pretty easily and I was going to drill it form the back. Also, it's an acrylic. So, not the same issues as drilling a full glass tank, though I know there is cracking risk if too close to the edge or too fast. Thanks for the idea with the towel. If I can't figure out how to clamp a board on the inside (lip doesn't leave much space), I'll tape a towel to catch the shavings.

Crosis
User offline. Last seen 7 weeks 6 days ago. Offline
Joined: Feb 6 2011
Posts: 131
Groups:
2012 BAR Member

ha, one of the ways I was able to clamp a thin board down over a lip was to use the magnets left over from an upgraded vortech mp40, the magnets hold extremely well, especially if you have a couple sets... just an idea, maybe some rare earth magnets from a hobby shop can help you out...

Dustin

georgec
User offline. Last seen 16 weeks 5 hours ago. Offline
Joined: Oct 30 2006
Posts: 187
Groups:

Thanks I should have thought about that I have some magnets that I was using to hold some maxis a while back that might work. If not a piece of wood, at least something to catch the shavings.

Mr. Ugly
Mr. Ugly's picture
User offline. Last seen 20 hours 30 min ago. Offline
Joined: Nov 6 2005
Posts: 8375
Groups:
Past President, 2012 BAR Member

C-clamps or similar, scrap wood, spacer blocks.

Bay Area Reefers Geekifying Everything - Gomer
Yes, you are doing something stupid and people here are trying to help you. - also Gomer